A&P RR Engine House Construction

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Engine House

The Engine House





Arizona and Pacific Railroad Engine House Construction

          Our turntable, water tank, transfer table and trestle no. 5 get lots of attention and comments, but the stone engine house is the signature structure on the Arizona and Pacific Railroad. I knew I wanted a stone exterior reminiscent of the depot in Blackhawk, Colorado and the engine house at the Alpine Tunnel also in Colorado. I also knew I wanted a clerestory roof to allow in additional light and to have the look and feel I was looking for in our engine house. In the fall of 2005, I approached my architect with photos of the Redwood Valley Railroad car barn, the Hillcrest and Wahtoke Railroad car barn and several rough sketches that I had done showing what I was looking to build.



HillCrest and Wahtoke

Hillcrest and Wahtoke Railroad Car Barn





Redwood Valley

Redwood Valley Car Barn





Arizona and Pacific Railroad

Arizona and Pacific Railroad Engine House



          It saved me a great deal of money by me not being in a hurry and he fit me in between his large commercial projects. There were a few versions, but the final drawings were presented to me in June of 2006. I applied for the building permit on July 25, 2006. The city made me jump through all kinds of hoops as planning and zoning couldn’t understand why I wanted to build a railroad engine house on my property if I wasn’t going to operate a commercial railroad business here. I should have just called the building a “garage”. Finally, after almost five months of red tape, they approved the plans and issued the initial permit which was just the shell of the building really and did not include any electrical.

          When I started looking for a house in midyear 1991, I was looking for a property with at least an acre of land, irrigation water rights, no HOA and the land and house configured in such a way that I could have a small railroad on the property. I envisioned a much more modest little railroad than we ended up building. After I purchased the property in February of 1992, I started envisioning where the tracks and engine house would someday be located. After meeting Malcolm Mackey and visiting his Flagstaff and Middle Verde Railroad, my ideas for location of the different elements began to really take shape. In 1995, we purchased our first engine and shortly thereafter started work on our mainline in the back yard. I confirmed all of the setback requirements with the City and laid things out on paper as to where the track and structures would be. We started building the elevated roadbed and laid out where the trestles would be located. The engine house would be ten feet from the rear property line and ten feet from the side property line.

          Over the eleven years that passed between when we laid things out and when I pulled the construction permit, the ordinance had changed. The closest you could build to the rear property line was now twenty feet which changed a number of things. If I retained the idea of a three way switch into the engine house at its new location, I would have had to remove several trees that I had planted. I designed the transfer table and it accesses the engine house; the trees stayed.

          The building was constructed in four phases: 1) the original building shell, 2) electrical and epoxy floor finish, 3) exterior stone work and large signs and 4) insulation and the tongue and groove ceiling. We broke ground on the first phase in January of 2007.





Phase 1) The orignal building shell



Arizona and Pacific Railroad Engine House

The footer has been dug for Engine House





Arizona and Pacific Railroad Engine House

The transfer table that will serve the 3 stall engine house is under construction too





Arizona and Pacific Railroad Engine House

The stem walls have been erected



          I don’t remember how many tons of steel went into the foundation and floor, but it was a substantial number. Steel I-beams and hundreds of feet of flatbar and angle iron support the rail and kept them in place during the floor pour. Add the steel rails and all of the rebar tying everything together with eight inches of concrete and the floor is pretty solid. It is much more solid than my driveway and the floor in the garage attached to my house.



Arizona and Pacific Railroad Engine House

The rails that will be sunk in the floor are put in place and welded to I-beams





Arizona and Pacific Railroad Engine House

Angle iron is welded to the rails to keep a uniform space between the inside edge of the rail and the concrete floor



          We poured the footer, but had the floor poured and the roof constructed by subcontractors; the walls, windows and doors were done by friends and I.



Arizona and Pacific Railroad Engine House

The concrete floor has been poured





Arizona and Pacific Railroad Engine House

The walls under construction





Arizona and Pacific Railroad Engine House

Two walls reach their full height





Arizona and Pacific Railroad Engine House

The trusses arrive on site





Arizona and Pacific Railroad Engine House

Ready for the Roof





Arizona and Pacific Railroad Engine House

Clerestory roof under construction





Arizona and Pacific Railroad Engine House

The clerestory was completed and the roof was shingled



          I wanted to add stone to the exterior of the concrete blocks during this part of the process, but was denied by planning and zoning as it was inconsistent with the rear of the house. We passed our final inspection on Dec. 11, 2007 and obtained our certificate of occupancy.

          Two days after we received our occupancy certificate, we submitted plans for the electrical and applied for that permit. The electrical was also subcontracted. The electrical was completed and approved in about six weeks in late January 2008; the following month the epoxy floor was completed.





Phase 2) Electrical and epoxy floor finish



Arizona and Pacific Railroad Engine House

Electrical service panel for the engine house





Arizona and Pacific Railroad Engine House

Epoxy coating and flake finish applied to the engine house floor







Phase 3) Exterior stone work and large signs



Arizona and Pacific Railroad Engine House

Cases of real stone arrive on site





Arizona and Pacific Railroad Engine House

Doors were installed



          As soon as the certificate of occupancy was issued, I started on the exterior stone work as I found out I didn’t need planning and zoning to approve it after a certificate of occupancy was issued. The stone is all real and individually cut one at a time to fit. Several friends and I spent every Saturday and Sunday for months cutting and applying the stone. We were all so happy to finally be finished with that part of this project, but it is that work that really sets the building off from others.



Arizona and Pacific Railroad Engine House

Stone work around the A&P sign on the east end of the engine house





Arizona and Pacific Railroad Engine House

Stone work around the A&P sign over door 2 on the west end of the engine house





Arizona and Pacific Railroad Engine House

Stone work around the windows





Arizona and Pacific Railroad Engine House

The stone exterior is complete





Arizona and Pacific Railroad Engine House

Harp switch stand display in front of the engine house stone work







Phase 4) Insulation and tongue and groove ceiling

          This was a pay as you go project and we took a little break and I saved some money before buying the R38 insulation for the ceiling in September of 2009. We finished installing the insulation in April of 2010. We started on the tongue and groove ceiling in February of 2011 with sanding and staining of the wood. We completed the ceiling in May of 2011 and added the custom designed vent covers in November of that year. Shelving and displays were added in steps during the following months. The interior walls may get wainscoting one day, but for now we will call it complete.



Arizona and Pacific Railroad Engine House

The insulation arrives on site





Arizona and Pacific Railroad Engine House

Installing the insulation





Arizona and Pacific Railroad Engine House

Two of the exhaust fans have been installed





Arizona and Pacific Railroad Engine House

Duct work for the exhaust fans





Arizona and Pacific Railroad Engine House

The insulation work is finished





Arizona and Pacific Railroad Engine House

The lumber for the ceiling is being tongued and grooved at an off site wood shop





Arizona and Pacific Railroad Engine House

Racks hold stained lumber for the ceiling





Arizona and Pacific Railroad Engine House

The tongue and groove ceiling is completed (except for the clerestory)





Arizona and Pacific Railroad Engine House

Trimming out the clerestory





Arizona and Pacific Railroad Engine House

Cutting a hole for the exhaust fans





Arizona and Pacific Railroad Engine House

Custom fabricated exhaust fan cover





Arizona and Pacific Railroad Engine House

One of two custom display cases made from the same lumber as the ceiling





Arizona and Pacific Railroad Engine House

A second custom display case adorns the North wall





Arizona and Pacific Railroad Engine House

The East wall contains Allan Herschell and Miniature Train Company displays





Arizona and Pacific Railroad Engine House

The South East corner has more displays





Arizona and Pacific Railroad Engine House

The South West corner has shelves for maintenance items






          The rear waiting area patio adjacent to the engine house was originally built in December of 2007. We tripled its size with a March of 2010 expansion and added to it again in August of 2014.



Arizona and Pacific Railroad Engine House

The original waiting area patio





Arizona and Pacific Railroad Engine House

Pavers arrive on site to expand the waiting area patio





Arizona and Pacific Railroad Engine House

The expanded waiting area





Arizona and Pacific Railroad Engine House

The waiting area was modified again for easier access from door #1





Arizona and Pacific Railroad Engine House

Benches and barrels adorn the waiting area



          The engine house itself was completed just over five years after we broke ground and more than six years after I initially took photos and drawings to my architect. It is 1000 square feet and seemed huge when first completed; now I wish it was twice as deep. It captures exactly the look and feel of a Colorado narrow gauge railroad which is exactly what I wanted for the Arizona and Pacific Railroad.









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